White Rust and Galvanic Corrosion in Cooling Towers: Prevention and Treatment
Cooling towers are critical to maintaining efficiency in HVAC and industrial processes. However, they are prone to specific types of corrosion that can significantly impact performance and longevity. Among the most common issues are white rust and galvanic corrosion. While both are different forms of corrosion, they share similarities in how they affect cooling tower […]
Understanding Mild Steel Corrosion in Cooling Loops: Diagnosis and Mitigation
Cooling systems are critical in industrial and commercial operations, providing thermal regulation and improving efficiency. Mild steel is commonly used in cooling loops due to its cost-effectiveness and mechanical properties. However, it is highly susceptible to corrosion, leading to system inefficiencies, increased maintenance costs, and even catastrophic failures. Understanding corrosion mechanisms, proactively diagnosing issues, and […]
The Impact of Suspended Solids on Cooling Towers: Diagnosis and Solutions
Suspended solids in cooling towers can significantly impact system efficiency, maintenance costs, and equipment lifespan. These solids, including dust, dirt, organic matter, and corrosion particles, accumulate in the system due to air intake, makeup water impurities, or internal corrosion. Proper management is crucial to maintaining optimal performance. Symptoms of Suspended Solids in Cooling Towers Reduced […]
The Effect of Scale on Cooling Tower Fill: Water Treatment Strategies and Prevention
Cooling towers are essential to industrial processes, efficiently managing heat rejection to support optimal machinery performance. However, scaling can significantly hinder their effectiveness, especially on the cooling tower fill. This post examines the impact of scaling on cooling tower fill performance, emphasizes the importance of water treatment in minimizing these effects, and outlines effective strategies […]
Accurate and Appropriate Water Sampling Techniques in Commercial and Industrial Systems
Water sampling is critical to maintaining the quality and safety of water in commercial and industrial systems. Proper sampling techniques ensure the accuracy of water quality assessments, which helps prevent contamination, optimize treatment processes, and comply with regulatory standards. Let’s take an in-depth look at the significance of precise water sampling, recommendations for different water […]
Understanding Cooling Tower Turndown and Its Challenges in Chemical Treatment
Cooling towers are critical components in many industrial processes, providing essential heat rejection to maintain optimal operating conditions. However, managing these systems can be complex, especially when considering cooling tower turndown – reducing water flow rates to match reduced thermal loads. While turndown can improve energy efficiency, it also presents significant challenges for chemical treatment, […]
The Importance of Level Control in Cooling Towers
For facilities and operations managers overseeing cooling towers within their infrastructure, maintaining optimal operational conditions is critical. A key aspect of this management is the control of water levels within the cooling towers. Effective level control not only impacts the chemical balance and water usage but also the overall maintenance and longevity of the cooling […]
Stabilized Bromine vs. Sodium Hypochlorite in Cooling Towers: A pH-Based Effectiveness Comparison
Cooling towers are a staple in industrial operations, playing a critical role in dissipating excess heat. The life and efficiency of these systems heavily depend on proper water treatment strategies to control scaling, corrosion, and microbial growth. In this blog post, we delve into the comparison of two common biocides—stabilized bromine and sodium hypochlorite—focusing on […]
